Explore KAVASS Security's signature catalog of OEM/ODM parking equipment, double-tier rack assemblies, and high-security bollards engineered for peak durability.
Urban density demands smarter spatial efficiency. Across Europe, North America, and Asia, transport networks are witnessing an unprecedented shift. As city centers reduce vehicular lanes and expand active transportation routes, the demand for secure, high-density bike parking has escalated. Traditional single-tier bike hoops are no longer sufficient to support hundreds of commuters daily at major subway stations or corporate offices.
Double-decker bike racks represent the standard for space-optimized cycle parking. Sourcing directly from an established China Double Decker Bike Rack Manufacturer like KAVASS Security allows municipalities and structural engineers to maximize the footprint of bike parking rooms and transit terminals. A two-tier layout effectively doubles the capacity of a cycle park within the same floor area, addressing both structural limitations and the growing volume of e-bikes and traditional road cycles.
For procurement directors and landscape architects, the total cost of ownership (TCO) depends on the mechanical design of the rack. Lower-quality racks require excessive user force, prompting users to abandon the top tiers and park on the ground level, causing congestion. A robust gas-assist mechanism lowers the barrier of entry, ensuring that users of all ages and strengths can lift even heavy e-bikes into the upper racks without risk of strain or injury.
KAVASS complies with strict quality standards to ensure architectural safety and longevity:
KAVASS Security Tech Limited is a professional manufacturer focused on traffic safety and perimeter protection solutions, with more than 18 years of industry experience. We specialize in the design, production, and supply of a wide range of products, including parking locks, bollards, bike racks, and other urban infrastructure equipment. By integrating product development, manufacturing, and after-sales support, we provide efficient one-stop solutions tailored to the needs of global clients.
Our production base is equipped with advanced machinery and modern manufacturing processes, supported by a skilled engineering and quality control team. From raw material selection to final inspection, every step is carefully managed to ensure consistent product performance and long-term reliability. This enables us to meet the demands of various applications, from standard products to customized project requirements.
With a strong export network, KAVASS has established long-term cooperation with customers in more than 80 countries and regions, including Europe, the Middle East, Southeast Asia, and North and South America. Our experience in international markets allows us to better understand local standards, project requirements, and customer expectations.
Driven by a commitment to quality, practicality, and continuous improvement, KAVASS aims to deliver products that combine functionality with long-term value. We strive to support our partners with reliable solutions that enhance safety, optimize space management, and contribute to more efficient urban environments.
A look at the structural blueprints, load-bearing capacities, and custom finishing methods that define KAVASS Double Decker Cycle Parking solutions.
Lifting a standard commuter bicycle is simple, but as e-bikes gain popularity, structural requirements change. Standard e-bikes weigh between 22 kg and 32 kg due to the integrated motor and lithium battery. Conventional static two-tier bike racks make it difficult for users to lift these heavier bikes to the second level.
KAVASS integrates industrial-grade gas-spring assists inside the sliding tracks. When a user pulls down the upper tray, the gas piston compresses, storing mechanical energy. As the user lifts the tray back up, the gas strut expands, providing upward lift. This system reduces the required physical lifting force to under 10 kg, making the upper tier accessible to a wider range of users.
| Performance Metric | Standard Static Double Rack | KAVASS Gas-Assisted System |
|---|---|---|
| Lifting Force Requirement | User lifts 100% of bike weight (>25 kg) | Gas-assisted lift (<10 kg lift required) |
| Max Load Capacity per Tray | Typically limited to 20 kg | Standard: 35 kg / Heavy Duty: 45 kg |
| Material Specifications | Lightweight Q195 Steel, thin gauge | Structural Q235 Carbon Steel or SUS 304/316 |
| Noise Dampening | None (metal-on-metal sliding noise) | Integrated POM guide rollers with nylon buffers |
| Rust Protection | Basic powder coating (C2 environment) | Hot-dip galvanized (ISO 1461) + outdoor powder coating |
Our structures utilize heavy-gauge Q235 structural carbon steel. Galvanization offers cathodic protection against mechanical impact, moisture, and road salts. For projects in high-salinity coastal areas, we manufacture custom racks out of marine-grade 316 stainless steel to prevent rust and surface pitting.
Bespoke planning solutions that adapt to modern commercial real estate, municipal transit stations, and active transport hubs.
Railway stations, bus terminals, and subway hubs experience high volume cycle parking demands. To maintain clear pedestrian flow, designers install indoor double-decker bike lockers and rack systems. Implementing 45-degree angled layouts optimizes aisle width, allowing riders to maneuver their bikes even in narrow corridors.
Modern office complexes integrate End-of-Trip (EoT) facilities. Tenants prioritize offices with bike storage, changing facilities, and charging ports for e-mobility devices. Utilizing KAVASS gas-assisted double-decker systems helps developers maximize limited basement layouts while satisfying cycle storage requirements for LEED and BREEAM certifications.
High-density housing developments require secure storage areas to prevent bikes from cluttering corridors. KAVASS works directly with developers to provide custom-configured double-decker racks featuring locked ground anchors and high-security loops. These setups prevent frame damage and secure both wheels and the frame with one lock.
A breakdown of our production process, from precision welding to robotic powder coating, ensuring long-term product durability.
Structural reliability starts with weld consistency. Manual welding can result in uneven penetration and weak joints. At KAVASS, structural frame joints are welded using automated robotic welding lines. This ensures consistent heat distribution and deep weld penetration, preventing structural failure under dynamic loading.
To ensure tight tolerances, all steel profiles are cut using CNC laser cutting machines. This achieves sub-millimeter precision, ensuring smooth movement of sliding rails, locking pins, and pivots. Accurate manufacturing reduces play between sliding tracks, preventing binding or jams during operation.
Outdoor bike racks face rain, UV radiation, road salt, and physical impact. KAVASS utilizes a multi-stage finishing process:
Our quality control team performs cycle testing on all gas-assist struts. Racks are loaded with 40 kg weights and cycled over 10,000 times to test for gas leakage, metal fatigue, and wear on the rollers. This testing simulates decades of commuter usage.
B2B technical support and procurement insights for engineers, contractors, and project planners.
A selection of heavy-duty security bollards, remote locks, and barrier systems designed to protect pedestrian zones and secure parking assets.
Contact our design engineers today. We provide CAD layouts, spacing advice, and competitive quotes for high-density bicycle racks and traffic safety bollards.
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