Custom Double Tier Bike Rack Manufacturers & Suppliers

Engineering smart, high-density vertical parking systems. Maximize space utilization by 100% with gas-assisted design, robust compliance, and direct factory supply chains.

KAVASS Factory Production Line
18+ Years of Manufacturing Leadership

Empowering Urban Infrastructure & Perimeter Protection

KAVASS Security Tech Limited is a professional manufacturer focused on traffic safety and perimeter protection solutions, with more than 18 years of industry experience. We specialize in the design, production, and supply of a wide range of products, including parking locks, bollards, bike racks, and other urban infrastructure equipment.

By integrating product development, manufacturing, and after-sales support, we provide efficient one-stop solutions tailored to the needs of global clients. Our production base is equipped with advanced machinery and modern manufacturing processes, supported by a skilled engineering and quality control team. From raw material selection to final inspection, every step is carefully managed to ensure consistent product performance and long-term reliability.

18+
Years Industry Experience
80+
Global Export Markets
2
Specialized Factories
100%
OEM/ODM Customization
Engineering Insight

Technical Specifications & Spatial Math

Understanding the mechanics of double tier vertical space saving storage optimization.

The Geometry of Space Saving

In high-density metropolitan planning, traditional horizontal bicycle racks often lead to floor congestion, limiting space for other facilities. The double-tier bike rack addresses this constraint by utilizing vertical space.

Traditional ground floor parking requires approximately 1.5 to 2.0 square meters per bicycle, factoring in access corridors. By stacking bicycles in a staggered upper and lower level configuration, the KAVASS double-tier rack shrinks the parking footprint down to only 0.6 square meters per bike. That represents an increase in space utilization efficiency of over 150%.

"Space Savings Calculation: (Capacity of Double Tier - Capacity of Single Tier) / Capacity of Single Tier * 100 = 100% to 150% improvement in active spatial footprint."

Standard Technical Metrics:

  • Material Grades: Structural Q235B Carbon Steel or 304/316 Stainless Steel
  • Finishing Options: Hot-dip galvanized to BS EN ISO 1461 standards or thermosetting polyester powder coating
  • Ceiling Height Requirement: Minimum of 2600mm to 2800mm clearance
  • Aisle Width Requirements: 1500mm to 2000mm depending on angles (90°, 45°, 30°)
  • Load Capacity: Rated for 25kg to 35kg per tray, accommodating heavy-duty E-bikes
  • Tire Track Widths: Configured for 50mm up to 75mm (fat tire mountain bikes)

Dynamic Gas-Assist & Hydraulic Damper Mechanics

The primary operational barrier for traditional vertical bike systems is the physical effort required to lift a bicycle onto the upper track. Our customized double-tier solutions solve this through high-performance German gas-spring components integrated within the upper sliding track.

When the user pulls the upper track downward, the system uses stored tension to counterbalance the weight of the bike. The gas struts release controlled kinetic energy during the upward lift, reducing the active physical effort required by the user to less than 5 kilograms of lift force. This allows the system to remain inclusive, meeting accessibility standards for diverse demographics.

Factory Integration

China Factory Supply Chain & Production Mastery

Leveraging domestic steel clusters and automated processing to deliver reliable commercial infrastructure globally.

Deqing & Zhuji Production Facilities

Our manufacturing processes are distributed across our Deqing and Zhuji production facilities. This structure allows us to balance specialized manufacturing workflows, ensuring high capacity and consistent quality control.

Each factory utilizes automated tube processing equipment, robotic welding arms, and dedicated surface preparation bays. Our raw materials are sourced from regional premium mills, undergoing strict chemical composition testing to ensure high tensile strength and weld integrity.

Robotic Welding & High Durability Coatings

Precision structural welding is crucial for supporting cantilevered loads on double-tier racks. Our robotic welding cells ensure consistent penetration and clean welds, reducing the risk of structural failure over long operational cycles.

To prevent rust in outdoor or high-humidity environments, all components undergo chemical pre-treatment, including zinc-phosphating. Products are then hot-dip galvanized or electrostatic powder-coated, ensuring a finish that resists impact, UV rays, and road salts.

Inside Our Specialized Production Bases

Regulatory & Compliance

Global Compliance & Quality Assurance Standards

Ensuring our systems comply with international standards for commercial construction projects.

DIN 79008 Certification

Our bike racks conform to the German DIN 79008 safety standard. This regulates lifting efforts, security requirements, locking configurations, and structural loading metrics to prevent dynamic fatigue.

LEED & BREEAM Points

Integrating KAVASS bicycle storage racks supports points for green building certifications, such as LEED (LT Credit: Land Use and Transportation) and BREEAM (Category: Sustainable Transport), by enabling eco-friendly commuting.

AS2890.3 Compliance

For our partners in Australia and New Zealand, we configure the rack layouts to meet AS2890.3 standards, maintaining the required envelopes for bicycle security, spacing, and pedestrian clear path requirements.

Application Profiles

Localized Architectures & Application Scenarios

Tailoring modular configurations to meet spatial, regulatory, and traffic requirements in diverse locations.

1. Transit-Oriented Developments (TOD)

Public transit stations require high-density parking to handle passenger volumes. KAVASS heavy-duty double-tier bike racks allow municipal authorities to expand parking capacity near transit gates, encouraging multi-modal travel.

2. Corporate End-of-Trip Facilities

Modern commercial properties require clean parking facilities for employees. Our polished stainless steel and color-matched powder-coated racks fit corporate aesthetics while providing functional parking for commuters.

3. High-Density Residential Complexes

Multi-family complexes often have limited space in shared parking areas. Installing our gas-assisted two-tier racks allows residential developers to optimize limited basement footprints and comply with local bike parking requirements.

Infrastructure Portfolio

Main Product Lines & Safety Equipment

Providing integrated perimeter protection, traffic management, and smart urban safety solutions.

Security Bollards - Access Control solutions

Security Bollards

Fixed, fold-down, telescopic, removable, automatic, and lighting bollards for perimeter security and access control.

Double Tier Bike Racks & Space saving systems

Bike Racks

Durable and space-saving bicycle parking systems for commercial and residential areas.

Industry Safety - Industrial Warehouse protection

Industry Safety

Safety barriers, guardrails, and protective equipment for industrial and construction environments.

Street Furniture - Outdoor benches and public infrastructure

Street Furniture

Benches, bins, and other customized outdoor furniture solutions for public spaces.

Parking Locks - Remote and IoT Smart lock systems

Parking Locks

Manual, remote-controlled, solar, and IoT smart parking locks for modern parking management.

Design Catalog

Innovative Bike Parking Systems

Explore our line of heavy-duty, commercial-grade vertical and horizontal bicycle parking systems.

KAVASS Triangular & Handlebar Bike Parking Stand

KAVASS Triangular & Handlebar Parking Stand

KVS-SBR-T4H-0H | 4-Bike Capacity. Staggered handlebar separation designs to optimize spacing between bikes.

KAVASS Triangular Vertical Bike Rack

KAVASS Triangular Vertical Bike Rack

4-Bike, Bolt-Together, Dismantlable Design. Optimizes limited footprint space with vertical arrangements.

KAVASS Rotating Wall-Mounted Bike Rack

KAVASS Rotating Wall-Mounted Bike Rack

KVS-WMBR-SW1-OP | Foldable, Smart Space Storage. Dynamic pivot mechanism saves space in residential garages.

KAVASS Wave Bike Parking System

KAVASS Wave Bike Parking System

Nine-Bike Continuous Layout, Wheel-Nest Support. Clean modern lines for corporate green workspaces.

Architectural Planning FAQ

Custom Double Tier Bike Racks FAQ

Frequently asked questions regarding spatial planning, installations, structural calculations, and configurations.

What is the minimum ceiling clearance required for double-tier bike rack installation?
For standard bike models, we recommend a minimum ceiling clearance of 2600mm to 2800mm. This provides sufficient space to load the upper tier without the handlebars hitting the ceiling structure or overhead services like HVAC ducts and lighting fixtures.
How does the gas-assisted lift system support heavier Electric Bikes (E-bikes)?
Our gas-assisted tracks utilize calibrated gas struts that provide a counterbalancing force. This reduces the manual lifting force required to raise a bike, making it easier to lift heavier modern E-bikes (up to 30kg) onto the upper level.
What is the optimal spacing between bike trays to prevent handlebar interference?
We recommend a standard center-to-center spacing of 375mm to 400mm. In high-density layouts, we alternate the heights of adjacent trays to prevent handlebar entanglement, maintaining usability even in tight spaces.
What anti-corrosion treatments are available for coastal or outdoor locations?
For outdoor or marine environments, we recommend hot-dip galvanization to BS EN ISO 1461 standards, which provides a protective zinc coating. For added durability and aesthetics, we can apply an architectural-grade polyester powder coat finish over the galvanized steel.
Can KAVASS double-tier racks accommodate fat-tire mountain bikes?
Yes, our modular design allows for customized wheel tray dimensions. We offer wider tire tracks (up to 75mm-100mm width) to accommodate fat-tire mountain bikes and e-bikes, ensuring a secure fit in the channel.
What are the ground surface requirements for secure installation?
The racks must be anchored to a solid concrete foundation. We recommend a flat concrete slab with a minimum thickness of 100mm to 150mm and a strength rating of C20/25, which allows the expansion anchor bolts to secure the frame against lateral loads.
Connect with Engineers

KAVASS SECURITY TECH LIMITED

We assist planning departments, architects, and procurement managers in optimizing space and selecting perimeter safety systems. Contact us to request CAD drawings, product specifications, or project layout guidance.

For product inquiries or custom design requests, get in touch with our team.

Contact Our Engineers Now