ODM Two Tier Bike Storage Solutions

Engineering Global Standards in High-Density Micro-Mobility Infrastructure & Perimeter Security Systems

Premium Perimeter & Spatial Management Infrastructure

Engineered components designed for traffic management, parking regulation, and bicycle hub integration.

China Factory Direct Hot-Dipped Galvanized In-Ground Bollard

China KAVASS China Factory Direct Hot-Dipped Galvanized In-Ground Bollard | Custom Sizes & Logos

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In-Ground Removable Square Bollard

China KAVASS In-Ground Removable Square Bollard – High Visibility Yellow, Padlock Security

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Upgraded Waste Enclosure 1500L

ODM KAVASS Upgraded Waste Enclosure – 1500L | Galvanized Steel Frame + WPC Panels

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180 Degree Fold-Down Bollard

China KAVASS 180° Fold-Down Bollard - Keylock Operation | Durable Q235 Steel

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Surface Mounted Fixed Bollards

OEM KAVASS Surface Mounted Fixed Bollards from China Suppliers - Factory Direct

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Electric Remote Parking Lock

ODM KAVASS Electric Remote Parking Lock – KVS-PL-925 | P-Base + O-Arm Design

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Stainless Steel Dual-Function Bollard Bike Rack

ODM KAVASS Stainless Steel Dual-Function Bollard Bike Rack – Urban Safety

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Triangular Vertical Bike Rack 4-Bike

ODM KAVASS Triangular Vertical Bike Rack – 4-Bike, Bolt-Together, Dismantlable Design

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Modern Micro-Mobility Infrastructure Challenges & Solutions

As cities globally transition toward decarbonization and transit-oriented development (TOD), micro-mobility has emerged as a cornerstone of modern public transport logic. However, the exponential rise in daily bicycle usage presents municipal planner and developers with a key challenge: optimizing spatial constraints in densely populated areas.

Two Tier Bike Storage systems solve this issue by offering a 100% increase in space efficiency. By utilizing a stacked, double-deck configuration with sliding bases and hydraulic/gas-strut assisted upper trays, operators can pack twice as many bicycles into the exact same spatial footprint without compromising safety or accessibility.

2X
Bicycle Capacity Multiplier
50%
Footprint Reduction
100%
Secure Lock Points
KAVASS Factory Safety Engineering and Manufacturing

Localized Application Scenarios of Two-Tier Bike Storage

Every region presents unique architecture, weather conditions, and transport systems. Here is how high-density storage resolves real-world problems.

1. High-Traffic Public Transit Hubs

Train, subway, and bus terminals experience heavy morning and evening peaks. Two-tier storage with dynamic pull-out trays and hydraulic dampers ensures commuters can quickly load and retrieve bikes without causing congestion in transit pathways.

2. Grade-A Corporate & Commercial Office Parks

Modern offices prioritize LEED and BREEAM environmental ratings, which mandate dedicated end-of-trip facilities. Integrating sleek, powder-coated double-decker racks enables buildings to meet strict local zoning requirements within tight basement parkings.

3. High-Density Residential Developments

Urban housing structures face limitations regarding square footage. Multi-family apartment complexes can install weather-resistant, outdoor two-tier configurations protected by hot-dip galvanized steel frames to optimize secure bike storage for hundreds of tenants.

Mechanical Roadmap & Technical Specifications

Deep engineering expertise from KAVASS is reflected in our advanced mechanical structure and stringent material selections.

Engineering Architecture: Two-Tier Storage Framework
Structural Material
High-performance Q235 carbon steel (equivalent to ASTM A36) or heavy-duty grade 304/316 stainless steel for premium coastal installations.
Corrosion Resistance Finish
Hot-dip galvanization according to ISO 1461 standards, ensuring coating thickness > 85 microns. Optional thermo-hardened UV-resistant polyester powder coating.
Upper Deck Lifting Mechanism
Pneumatic gas struts or heavy-duty nitrogen gas springs providing 60-120N assistive lifting force, allowing smooth push-up/pull-down operations.
Tracking & Guide Rails
Extruded aluminum alloy guides with integrated polymer rollers, reducing friction noise and ensuring smooth sliding paths during heavy loading.
Locking Points & Security
3-point locking loops per tray, allowing users to secure both wheels and the frame directly to the rack structure with D-locks or chain-locks.

Future Roadmap: IoT Integration and Smart Locking

The next evolution of our ODM Two-Tier Bike Storage line integrates magnetic lock loops, real-time LED occupancy lights, and IoT sensors communicating via LoRaWAN/NB-IoT. Operators can monitor real-time rack capacity through custom APIs, allowing transit administrators to optimize urban transport layouts dynamically.

Supply Chain Resilience: The Deqing & Zhuji Factories

KAVASS operates two state-of-the-art manufacturing plants located in Zhuji and Deqing. This geographical cluster benefits from an integrated steel raw material supply chain, proximity to major international ports (Ningbo and Shanghai), and a skilled local engineering workforce.

Our advanced production capacity features automatic laser cutters, high-precision robotic welding arms, and in-house hot-dip galvanizing baths. With an experience curve spanning over 18 years, our manufacturing systems guarantee short lead times, precise dimensional tolerances, and high finish quality.

  • Automated Precision: CNC cutting processes guarantee perfect compatibility for every bolt-together joint.
  • Consistent Quality Control: Strict testing routines are applied from raw steel billets to ready-to-ship containers.
  • Fast Production Turnaround: Large raw material stocks ensure prompt processing of major public infrastructure tenders.
Interior diagram of the Deqing factory Deqing manufacturing floor Zhuji Factory exterior Zhuji assembly line

Global Regulatory Compliance & Local Standards Support

We manufacture and export structural parking products to over 80 countries, strictly complying with regional requirements.

DIN

DIN 79008 Compliance (Germany/EU)

Ensuring high user safety standards through structural stiffness, controlled descent speeds on upper levels, and child safety features, preventing accidental releases.

AS

AS2890.3 Guidelines (Australia)

Configuring the minimum distance between racks to prevent handlebar tangling, allowing secure locking of both the frame and front wheel to a solid steel ring.

LEED

BREEAM & LEED Green Points

Maximizing credits for alternative transportation infrastructure. Selecting highly durable, recyclable steel builds adds points to green building ratings.

KAVASS Integrated Product Lines

As an expert manufacturer with 18+ years of industry experience, KAVASS offers one-stop perimeter security and public street furniture solutions.

Security Bollards by KAVASS

Security Bollards

Fixed, fold-down, telescopic, removable, automatic, and lighting bollards for perimeter protection.

Bike Racks by KAVASS

Bike Racks

Durable and space-saving bicycle parking systems for commercial, industrial, and residential projects.

Industrial Safety Barriers

Industrial Safety

Heavy duty safety barriers, crash guardrails, and asset protectors for industrial warehouse applications.

Urban Street Furniture

Street Furniture

Benches, heavy-duty waste containers, and custom street furniture designs tailored for public spaces.

ODM Two-Tier Bike Storage: Professional FAQ

Detailed technical insights on spatial planning, safety standards, and project installation metrics.

What is the minimum ceiling clearance required for two-tier bike rack installation?
To accommodate standard commuter bicycles on both upper and lower levels, a minimum ceiling height of 2600mm is recommended. Some compact double-decker rack systems can work with a minimum clearance of 2400mm, provided the top track angle is optimized.
How does the hydraulic/pneumatic gas strut assist work in top tier trays?
Our upper trays feature built-in gas-charged pistons. When a user releases the locking lever and pulls the top tray down, the piston compresses, storing mechanical energy. As the user lifts the tray back up with a bike loaded, the piston extends to provide lifting assistance, reducing the physical effort needed to lift the bike.
What hot-dip galvanization processes are used for outdoor corrosion prevention?
Our Q235 steel racks undergo deep chemical pickling before being dipped in a molten zinc bath at approximately 450°C (842°F) following the ISO 1461 standard. This creates a zinc-iron alloy coating thicker than 85μm, protecting the raw steel frame against rust for over 25 years in standard outdoor environments.
What customization options are available for KAVASS ODM services?
As a direct manufacturer, KAVASS supports full custom configurations. This includes modifying rack spacing (AS2890.3 or DIN standards), incorporating custom laser-cut branding plates, adding integrated E-bike charging sockets on the lower tiers, and applying custom powder-coating colors.

Advanced Mobility Control & Access Products

Explore additional secure components from the KAVASS production lines, optimized for durability and high visibility.

In-Ground Oval-Lock Removable Bollard

ODM KAVASS In-Ground Oval-Lock Removable Bollard – Modern Hidden Design

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Manual Parking Lock KVS-PLM-803

Custom KAVASS Manual Parking Lock KVS-PL(M)-803-32K | U-Frame Design

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In-Ground Removable Bollard Q235

Custom KAVASS In-Ground Removable Bollard - Black & White Design, Durable Q235

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90 Tilt Fold-Down Bollard

ODM KAVASS Fold-Down Bollard – 90° Tilt with Anti-Collision Protection

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Fixed Bollard Reflective Yellow

Custom KAVASS China Suppliers Factory Fixed Bollard – Q235 Steel, Yellow

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C-Shaped Hoop Bike Rack

ODM KAVASS C-Shaped Hoop Bike Rack – Hot-Dipped Galvanized, Durable

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Premium Stainless Steel Telescopic Bollard

ODM KAVASS Premium Stainless Steel Telescopic Bollard – Key-Controlled

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Carbon Steel Yellow Surface Mount Bollard

ODM KAVASS China Factory Carbon Steel Yellow Surface Mount Bollard

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Partner with KAVASS Security Tech Limited

With over 18 years of specialized manufacturing experience, KAVASS is a trusted supplier of perimeter safety and high-density bike storage solutions. We export directly to partners in more than 80 countries, providing reliable products, customization support, and responsive shipping processes.

Let our engineering and QA teams assist you with your project design needs, structural calculation reviews, and OEM/ODM specifications.

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